Understanding and Choosing the Perfect Bevel Gear for Your Needs
Where Would You Use a Bevel Gear?
A bevel gear is a gear type that connects two shafts at an angle, typically right angles or other degrees, other than parallel. This versatile gear finds its application in various aspects, some of which include:
- In differential drives of vehicles to transmit power from the drive shaft to the wheel shafts.
- In hand drills as they comprise a pair of bevel gears to turn the vertical rotation of the handle into horizontal rotation for the drill bit.
- In clocks where the hour and minute hands are driven by bevel gears.
- In marine applications for the reverse mechanism in most boat engines.
- In industrial applications where there is a need to change the direction of rotation or where shafts are crossed.
Introducing High-Quality Bevel Gears
At our company, we produce top-quality bevel gears with the following features:
- Highly Durable: Our bevel gears are manufactured from high-quality materials, making them resistant to wear and tear, thus extending their lifespan.
- Efficient Power Transmission: Our gears are designed for optimal power transmission with minimal energy loss.
- Smoother Operation: Precision engineering ensures a smooth, noiseless operation.
- Customizable: We offer customized bevel gears tailored to meet your specific requirements.
- Quality Assurance: Every gear undergoes stringent quality checks to ensure the highest standards.
Različite vrste konusnih zupčanika
Ravni konični zupčanik
Straight Bevel Gears have conical pitch surface and teeth are straight and tapering towards apex.
Spiralni kosni zupčanik
Spiral Bevel Gears have curved teeth at an angle allowing tooth contact to be gradual and smooth.
Zerol konusni zupčanik
Zerol Bevel Gears are very similar to straight bevel gears except the teeth are curved.
Spiralni nulti konusni zupčanik
Spiral Zerol Bevel Gears are a hybrid of spiral and zerol bevel gears. They have the same advantages as spiral bevel gears but can be used in installations where straight or zerol bevel gears are used.
Odabir pravog konusnog zupčanika
When it comes to selecting the right bevel gear, several parameters need to be considered:
- Module: This is the metric pitch designation. A larger module indicates a larger tooth size.
- Number of Teeth: This determines the gear ratio, which in turn determines the speed and torque the gear can handle.
- Omjer zupčanika: Ovo je omjer broja zuba na dva zupčanika koji se spajaju.
- Pitch: Ovo je rastojanje između odgovarajućih tačaka na susednim zubima.
- Gear Material: The material needs to be chosen based on the application and requirements of the gear.
- Ocena preciznosti: Ovo odražava tačnost proizvodnog procesa zupčanika.
- Nosivost: Ovo je maksimalno opterećenje koje oprema može podnijeti.
Proces proizvodnje konusnih zupčanika
The manufacturing process of bevel gears includes the following steps:
- Design and Engineering: This initial step involves designing the gear based on its application and requirements.
- Material Selection: The material is selected based on the gear’s design and application.
- Cutting and Machining: The gear is cut and machined into its desired shape.
- Toplinska obrada: Zupčanik je termički obrađen kako bi se poboljšala njegova tvrdoća i izdržljivost.
- Cleaning and Inspection: The gear is cleaned and inspected for any imperfections or defects.
- Montaža i obrada pribora: Sav potreban pribor se sklapa i obrađuje.
- Surface Treatment and Coating: The gear undergoes surface treatment and coating to improve its appearance and resistance to wear.
- Final Inspection and Quality Control: The final gear undergoes a thorough inspection to ensure it meets quality standards.
Ostali zupčanici i proizvodi mjenjača
Aside from bevel gears, we also offer other types of gears and gearbox products such as worm gear, helical gear, spur gear, gear rack, worm gearbox, planetary gearbox, and helical gearbox.
O našoj kompaniji
With advanced production and inspection equipment such as CNC Gear grinding machine, gear measuring machine, CNC gear shaper, machine center, CMMS, and Torque test system, we ensure the production of high-quality gears. Our dedication to professionalism, international certification, customized services, state-of-the-art production equipment, and excellent after-sales service guarantees customer satisfaction.