kada se koristi konusni zupčanik


Comprehensive Guide on Bevel Gears: Their Uses, Types, and Selection Process

Comprehensive Guide on Bevel Gears: Their Uses, Types, and Selection Process

Kada se koristi konusni zupčanik?

Bevel gears are primarily used in applications requiring a change in the direction of a shaft’s rotation. They are integral components in many mechanical systems, including automobiles, aircraft, mining machinery, and industrial equipment. Bevel gears enable smooth and efficient power transmission between shafts intersecting at an angle, typically 90 degrees.

Visokokvalitetna proizvodnja konusnih zupčanika

We specialize in producing high-quality bevel gears with distinctive features including:

  • Visoka nosivost
  • Vrhunske performanse i efikasnost
  • Povećana izdržljivost i dugovječnost
  • Prilagodljivi dizajni koji odgovaraju specifičnim aplikacijama
  • Usklađenost sa međunarodnim standardima kvaliteta

Vrste konusnih zupčanika i njihove karakteristike

Ravni konični zupčanik

Ravni konusni zupčanici imaju zupce koji su ravni i sužavaju se prema vrhu. Jednostavni su za proizvodnju i obično se koriste u aplikacijama malih brzina.

Spiralni kosni zupčanik

Spiral bevel gears have curved, oblique teeth. They provide smoother and quieter operation than straight bevel gears, making them suitable for high-speed and high-torque applications.

Zerol konusni zupčanik

Zerol bevel gears have teeth that are curved but the curve is not at an angle. This allows them to operate more smoothly than straight bevel gears but with less strength than spiral bevel gears.

Spiralni nulti konusni zupčanik

Spiral Zerol bevel gears are a hybrid of spiral and zerol bevel gears. They combine the strengths of both designs to provide smooth operation and high strength.

spiralno konusni zupčanik

Odabir pravog konusnog zupčanika

Prilikom odabira konusnog zupčanika treba uzeti u obzir nekoliko parametara, uključujući:

  • Modul: Ovo je omjer prečnika koraka prema broju zubaca i određuje veličinu zupčanika.
  • Broj zuba: Ovo utiče na kapacitet obrtnog momenta i brzinu rotacije zupčanika.
  • Odnos brzine: This is the ratio of the number of teeth on the drive gear to the number of teeth on the driven gear and determines the speed and torque multiplication.
  • Parcela: This is the distance between corresponding points on adjacent teeth and affects the gear’s size and speed.
  • Materijal zupčanika: This influences the gear’s strength, durability, and performance.
  • Precision grade: This indicates the gear’s manufacturing accuracy and affects its performance and lifespan.
  • Kapacitet opterećenja: Ovo je maksimalno opterećenje koje oprema može podnijeti bez greške.

Proces proizvodnje konusnih zupčanika

Proces proizvodnje konusnih zupčanika uključuje nekoliko koraka:

  1. Dizajn i inženjering: The gear is designed based on its intended application and performance requirements.
  2. Izbor materijala: The appropriate material is chosen based on the gear’s load capacity and operating conditions.
  3. Rezanje i obrada: Zupčanik se reže i obrađuje u željeni oblik i veličinu.
  4. Termičku obradu: The gear is heat-treated to improve its hardness and strength.
  5. Čišćenje i pregled: The gear is cleaned and inspected for quality assurance.
  6. Montaža i završna obrada: The gear is assembled with other components and finished to ensure smooth operation.

Ostali zupčanici i mjenjači proizvodi

Osim konusnih zupčanika, nudimo i široku paletu drugih zupčanika i mjenjača, uključujući pužne zupčanike, spiralne zupčanike, cilindrične zupčanike, zupčanike, pužne mjenjače, planetarne mjenjače i spiralne mjenjače.

O našoj kompaniji

We pride ourselves on our advanced manufacturing and testing equipment, which includes CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems. We are committed to providing high-quality products, exceptional customer service, and prompt delivery. Our commitment to quality is reflected in our ISO certification and our dedication to continuous improvement. We also offer custom gear manufacturing services to meet your unique requirements. Partner with us for all your gear needs and experience the difference in quality and service.

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