All about Double Bevel Gears
Šta je dvostruki konusni zupčanik?
A double bevel gear is a type of gear that has two different bevel angles, allowing it to engage with two other gears at different angles. It is commonly used in complex mechanical systems where power needs to be transferred between non-parallel shafts. This unique design enhances efficiency, reduces noise, and improves the overall performance of the system.
Proizvodnja visokokvalitetnih konusnih zupčanika
Our expertise lies in producing high-quality bevel gears with accuracy, precision, and utmost quality. Here are five features that make our bevel gears stand out:
- High Strength: Our bevel gears are made from durable materials that can withstand heavy loads.
- Precision: Each gear is precisely cut to ensure smooth operation and accurate power transmission.
- Efficiency: The unique design of our gears allows for efficient power transmission, reducing system losses.
- Customization: We offer custom-made bevel gears to meet the specific needs of our clients.
- Quality Assurance: Each gear undergoes rigorous testing and inspection to ensure top-notch quality.
Vrste konusnih zupčanika i njihove karakteristike
Ravni konični zupčanik
Straight bevel gears have straight and tapered teeth and are the most common type of bevel gear. They are simple to manufacture and offer efficient power transmission.
Spiralni kosni zupčanik
Spiral bevel gears have a spiral tooth form. They offer smooth and quiet operation, making them ideal for high-speed applications.
Zerol konusni zupčanik
Zerol bevel gears are very similar to spiral bevel gears but their teeth are curved longitudinally.
Spiralni nulti konusni zupčanik
Spiral Zerol bevel gears are a combination of spiral and zerol bevel gears. They offer the advantages of both types and are ideal for heavy-duty applications.
Odabir pravog konusnog zupčanika
Selecting the right bevel gear involves consideration of several parameters, including:
- Module: This is the ratio of the pitch diameter to the number of teeth. It defines the size of the gear.
- Number of Teeth: This affects the gear ratio, speed, and torque of the gear.
- Omjer zupčanika: Ovo je omjer broja zuba na pogonskom zupčaniku i broja zuba na pogonskom zupčaniku.
- Pitch: Ovo je rastojanje između odgovarajućih tačaka na susednim zubima.
- Gear Material: The material impacts the gear’s strength, durability, and performance.
- Precision Grade: This reflects the accuracy of the gear’s manufacturing process.
- Nosivost: Ovo je maksimalno opterećenje koje oprema može podnijeti.
Proces proizvodnje konusnih zupčanika
Proces proizvodnje konusnih zupčanika uključuje nekoliko koraka:
- Design and Engineering: This involves creating a gear design based on the required specifications.
- Odabir materijala: Pravi materijal se bira na osnovu primjene zupčanika.
- Cutting: The gear is cut using specialized machinery.
- Grinding: The gear is ground to achieve the required precision and finish.
- Toplinska obrada: Oprema je termički obrađena kako bi se poboljšala njena čvrstoća i izdržljivost.
- Inspection: The gear is inspected for quality and adherence to specifications.
- Assembly: The gear is assembled into the final product.
- Surface Treatment: The gear is treated to improve its corrosion resistance and appearance.
- Final Inspection and Quality Control: The final product is inspected to ensure it meets all quality standards.
Naši ostali zupčanici i mjenjači proizvodi
In addition to bevel gears, we also offer a wide range of other gear and gearbox products, including worm gear, helical gear, spur gear, bevel gear, gear rack, worm gearbox, planetary gearbox, helical gearbox and more.
O našoj kompaniji
We are a leading manufacturer of gears and gearboxes with state-of-the-art production and inspection equipment, including CNC Gear grinding machine, gear measuring machine, CNC gear shaper, machine center, CMMS, Torque test system. We are committed to quality, precision, and customer satisfaction. We offer custom-made products, international certifications, and excellent after-sales service.