Round Gear Rack

A Round gear rack is a type of mechanical component used for linear motion and power transmission. It consists of a cylindrical bar with a circular cross-section and evenly spaced teeth along its circumference. The teeth on the rack are designed to engage with the teeth of a round gear, which is typically a cylindrical gear with teeth on its outer circumference.

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A Round gear rack is a type of mechanical component used for linear motion and power transmission. It consists of a cylindrical bar with a circular cross-section and evenly spaced teeth along its circumference. The teeth on the rack are designed to engage with the teeth of a round gear, which is typically a cylindrical gear with teeth on its outer circumference.

When the round gear rotates, its teeth mesh with the teeth of the rack, causing the rack to move linearly along its axis. This linear motion can be utilized to drive other components or systems connected to the rack. Round gear racks are commonly used in various applications that require precise linear motion, such as robotic systems, CNC machines, conveyors, and positioning mechanisms.

The design and construction of round gear racks ensure smooth and efficient power transmission, allowing rotational motion to be converted into linear motion. They are manufactured using high-strength materials to provide durability, wear resistance, and long service life. Round gear racks offer a reliable means of converting rotational power into precise linear movement in a wide range of mechanical systems.

Round gear racks offer several advantages in mechanical systems.

1. Efficient Power Transmission: Round gear racks provide efficient power transmission from a rotating gear to linear motion. The teeth engagement between the rack and the gear ensures a smooth transfer of rotational power, minimizing energy losses.

2. Precise Linear Motion: Round gear racks allow for precise and accurate linear motion. The teeth on the rack and the gear mesh together tightly, providing a reliable and repeatable motion control. This is particularly important in applications that require precise positioning or movement.

3. High Load Capacity: Round gear racks are designed to handle high loads and forces. The tooth design and the strength of the rack material allow for the transmission of substantial forces, making them suitable for heavy-duty applications.

4. Smooth and Quiet Operation: The precise and consistent engagement between the teeth of the round gear rack and the gear results in smooth and quiet operation. This is beneficial in applications where noise and vibration need to be minimized.

5. Design Flexibility: Round gear racks can be customized to meet specific application requirements. They are available in various sizes, tooth pitches, and materials, allowing for flexibility in design and adaptation to different systems.

6. Long Service Life: Round gear racks are typically made from high-quality materials, such as alloy steels, which provide excellent wear resistance and durability. This ensures a long service life and minimizes the need for frequent replacements or maintenance.

7. Versatility: Round gear racks find applications in a wide range of industries and systems, including robotics, automation, machine tools, and transportation. Their versatility makes them suitable for diverse motion control and power transmission needs.

Overall, Round gear racks offer efficient, precise, and reliable linear motion capabilities, making them a preferred choice in numerous mechanical systems.

okrugli nosač zupčanika

The working principle of a Round gear rack involves the interaction between the rack and a round gear to enable linear motion. Here's how it works:

1. Rack Structure: A Round gear rack is a cylindrical bar with a circular cross-section. It features evenly spaced teeth along its circumference. The teeth are specifically designed to engage with the teeth of a round gear.

2. Gear Engagement: The round gear, which is typically a cylindrical gear with teeth on its outer circumference, meshes with the teeth of the rack. The gear and the rack are positioned in such a way that their teeth perfectly align and engage with each other.

3. Rotational Motion: As the round gear rotates, its teeth engage with the teeth of the rack. This engagement creates a transfer of rotational motion from the gear to the rack.

4. Linear Motion Conversion: The engagement between the gear teeth and the rack teeth causes the rack to move linearly along its axis. The linear motion of the rack can be harnessed to drive other components or systems connected to it.

5. Direction of Motion: The direction of the linear motion is determined by the helix angle of the gear teeth. In the case of a straight-tooth round gear rack, the motion is linear and parallel to the axis of the rack. For a helical-tooth round gear rack, the linear motion has a slight helical path due to the angled teeth.

6. Mechanical Advantage: Round gear racks provide a mechanical advantage by converting the rotational motion of the gear into linear motion. The number of teeth on the gear and the rack, as well as their pitch diameter, affect the speed and torque conversion ratio.

7. Applications: Round gear racks are widely used in various mechanical systems that require precise linear motion, such as robotics, CNC machines, conveyors, and positioning systems. They provide a reliable and efficient method of transmitting rotational power into accurate linear movement.

round gear racks

Round gear racks have diverse applications in various industries and systems. Here are some common applications of Round gear racks:

1. Robotics: Round gear racks are extensively used in robotic systems for precise linear motion control. They enable robotic arms and actuators to move accurately along a linear path, facilitating tasks such as pick-and-place operations, assembly, and material handling.

2. CNC Machines: Round gear racks find application in computer numerical control (CNC) machines, particularly in the linear motion systems. They are used to drive the axes of CNC milling machines, lathes, and routers, ensuring precise and repeatable movement of the cutting tools or workpieces.

3. Conveyors: Round gear racks are employed in conveyor systems where linear motion is required for material handling. They are used to drive the movement of conveyor belts, allowing for the smooth and controlled transportation of goods in industries like manufacturing, logistics, and warehousing.

4. Positioning Systems: Round gear racks are utilized in precision positioning systems, such as linear stages and slides. These systems are used in applications like microscopy, metrology, and semiconductor manufacturing, where accurate and controlled movement along a linear axis is essential.

5. Industrial Machinery: Round gear racks can be found in various industrial machinery, including printing presses, packaging equipment, and textile machines. They enable linear motion in these machines for tasks such as feeding materials, adjusting positions, and controlling the movement of components.

6. Automotive: Round gear racks are used in automotive applications, such as steering systems. They convert the rotational motion of the steering gear into linear motion, allowing for precise control and maneuverability of vehicles.

7. Medical Equipment: Round gear racks are employed in medical equipment, including diagnostic machines, imaging systems, and surgical robots. They enable precise and controlled linear motion for accurate positioning, imaging, and surgical procedures.

Nosači sa okruglim zupčanicima Nosači sa okruglim zupčanicima

There are several factors to consider when choosing the right Round gear rack:

1. Load Requirements: Determine the required load capacity and the type of load in the application. Select the appropriate material and size according to the load requirements to ensure that the Round gear rack can withstand the required force and pressure.

2. Linear motion requirements: Determine the required linear motion characteristics such as stroke length, speed and accuracy. Select the appropriate tooth pitch and module according to these requirements to ensure that the Round gear rack can provide the required linear motion performance.

3. Environmental conditions: Consider factors such as temperature, humidity, corrosivity and cleanliness in the application environment. Durable, corrosion-resistant materials and coatings are selected to ensure long-term reliability of the round gear rack in harsh environments.

4. Space Constraints: Evaluate the space constraints and installation requirements in your application. Choose a round gear rack that suits the size and layout of your space, ensuring it can be installed efficiently and adapted to the system's requirements.

5. Reliability and life requirements: Select high-quality Round gear rack according to the life requirements of the application. Consider factors such as material strength, tooth design and manufacturing quality to ensure that the Round gear rack has good wear resistance and lifespan.

6. Cost-effectiveness: When considering the above factors, pay attention to the balance between performance and cost. Choose a round gear rack with the right performance and price to fit your budget.

Mi smo profesionalna tvornica okruglih zupčanika (zupčanici, zupčanici) iz Kine, a prema materijalu bismo mogli isporučiti blagi čelik, legirani čelik, HarMild čelik, legirani čelik, kaljeni i kaljeni čelici, kućište ugljeničeno, kaljeni čelici, lijevani Gvožđe ili kako je navedeno. Pošaljite nam crtež ili veličinu prijenosnika, nosača, nosača koji su vam potrebni, drago nam je da navedemo najbolju cijenu za vašu stranu
Termičku obradu:
Normalizirano / žareno / kaljeno / kaljeno
Obrada površina:
bojanje, oblaganje, poliranje, crni oksid, prozirno ulje protiv rđe
Kontrola kvaliteta:
UT, MT, RT, PT, ispitivanje hemijskog sastava, ispitivanje mehaničkih svojstava itd.
inspekcija:
1, certifikat o sirovinama (hemijski sastav materijala) 2, izvještaj o toplotnoj obradi
3, Izvještaj o inspekciji dimenzija 4, Izvještaj o UT ispitivanju
Uvjeti isporuke:
Vruće kovano + grubo obrađeno (crna površina nakon Q / T) + tokareno
Konkurentska prednost:
Kontrola kvaliteta i upravljanje cjelokupnim postupkom proizvodnje, uključujući topljenje ingota, kovanje, termičku obradu, obradu i strogu završnu inspekciju prije isporuke.
Izvrsna kvaliteta proizvoda i usluga, konkurentna cijena, isporuka na vrijeme

Dodatne informacije

uredio

by hyw

Brzi detalji proizvoda:

  • Dostupno je standardno i nestandardno
  • Uz visoku kvalitetu i konkurentnu cijenu
  • Hitna dostava
  • Pakiranje prema zahtjevu kupca.

Obećavamo da ćemo ponuditi najbolju cijenu po visokoj kvaliteti u Kini! Također prihvaćamo posebnu narudžbu o proizvodima. Ako ste zainteresirani za naše proizvode. Molimo vas, ne ustručavajte se javiti nam. Drago nam je dati vam detaljne informacije. Obećavamo da će naši proizvodi biti sigurni te da su bili u visokoj kvaliteti i razumnoj cijeni. Ako ste zainteresirani za naše proizvode, kontaktirajte nas što prije. Iskreno tražimo vašu suradnju.

Većina naših proizvoda izvozi se u Evropu ili Ameriku, dostupni su i standardni i nestandardni proizvodi. Možemo proizvesti prema vašem crtežu ili uzorku. Materijal može biti standardni ili prema vašem posebnom zahtjevu. Ako odaberete nas, odabirete pouzdane.

izvještaj o kvaliteti prudukta

Dostupni materijali

1. Nerđajući čelik: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Mesing: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Bronza: C51000, C52100, C54400, itd
5. Gvožđe: 1213, 12L14,1215
6. Aluminijum: Al6061, Al6063
7.OEM prema vašem zahtevu
dostupni materijali za proizvode

Obrada površina

Žarenje, prirodna kanonizacija, toplotna obrada, poliranje, niklovanje, kromiranje, cinkovanje, žuta pasivizacija, zlatna pasivizacija, saten, crno obojena površina itd.

Metoda obrade

CNC obrada, bušenje, struganje, glodanje, bušenje, brušenje, provlačenje, zavarivanje i montaža
završna obrada proizvoda

QC i certifikat

Tehničari samoprovjeruju u proizvodnji, završnu provjeru prije paketa vrši profesionalni inspektor kvalitete
ISO9001: 2008, ISO14001: 2001, ISO / TS 16949: 2009

Paket i vrijeme isporuke

Veličina: Crteži
Drveni kofer / kontejner i paleta ili prema prilagođenim specifikacijama.
Uzorci 15-25 dana. Službena narudžba 30-45 dana
Luka: luka Šangaj / Ningbo
paketi proizvoda